Patio Furniture Restoration | Powder Coat | Sand Blaster
TL;DR — Patio Furniture Restoration with Powder Coating
- Why restore: Costs less than buying new, keeps sturdy metal out of landfills, and delivers a like-new look with better durability than paint.
- Best candidates: Wrought iron, steel, aluminum, and stainless frames on chairs, tables, lounges, benches, and umbrella bases.
- What makes it last: Professional surface prep with media blasting, outgassing for aluminum and cast parts, conversion coating for adhesion and corrosion resistance, then a super-durable polyester powder.
- Finish system: Primer for protection, color coat for style, optional clear for depth and UV protection.
- Popular outdoor finishes: Textured black, oil-rubbed bronze, charcoal metallic, coastal white textures, and satin sheens that hide fingerprints and minor flaws.
- Process steps: Inspection and quote, disassembly and masking, blasting, pretreat, primer and color, cure and cool, QC, reassembly, packaging.
- Timing: Typical turnaround one to three weeks, faster in off-season. Spring fills quickly. Pickup and delivery available across the Wasatch Front and Summit County.
- Cost drivers: Piece count and size, rust and pitting, metal type, specialty colors, and whether primer or clear are added.
- Care after install: Wash with mild soap and water, avoid harsh solvents or abrasives, cover in winter, add protective feet caps, rinse away de-icing residue.
- Result: A tougher, UV-stable finish that resists chips and corrosion and stays good-looking for years.
Next step: For a quick estimate and color guidance, contact Full Blown Coatings and ask about pickup and delivery in your area.
Patio Furniture Restoration and Powder Coating for Utah weather
If your outdoor set is looking tired or rusty, professional patio furniture restoration with a durable powder coat finish can return it to a clean, modern look that stands up to weather and daily use. This guide explains what to expect from a high-quality restoration, how the process works from intake to delivery, the finishes that perform best outdoors, and what drives cost and lead time. It also outlines service coverage across Salt Lake County, Utah County, Davis County, Weber County, and Summit County.
Why Restore Instead of Replace?
A well executed restoration often costs less than buying a comparable new set, particularly for heavy wrought iron or cast aluminum. Powder coating creates a continuous, baked-on film that is thicker and more uniform than typical paint. It resists chipping, corrosion, and UV fade, and it cleans easily with mild soap and water. Restoration also keeps metal out of landfills and lets you upgrade color and texture to match today’s outdoor styles.
A quick note on results: Home spray cans and brush paints can look good on day one but rarely match the adhesion, film build, and abrasion resistance of a professionally blasted and powder coated finish. The difference is surface prep and controlled curing.
What Furniture Can Be Powder Coated?
Common Materials
- Wrought iron: Restores beautifully. Blasting removes rust, then zinc-rich primer and polyester powder build long-term protection.
- Steel: Strong and economical. A corrosion-resistant primer is recommended for outdoor use.
- Aluminum and cast aluminum: Lightweight and popular on patios. Often benefits from outgassing and a conversion coating for best adhesion.
- Stainless steel: Usually needs light profiling or chemical prep to ensure mechanical bond.
Typical Items
Dining chairs and tables, chaise lounges, bistro sets, benches, gliders, side tables, umbrella bases, and decorative frames or planters.
The Professional Restoration Process
1) Inspection and Quote
A technician reviews material type, rust level, pitting, previous coatings, broken welds, and missing feet caps or hardware. Photos are useful for initial budget ranges, but final pricing is most accurate after in-person inspection.
2) Disassembly, Masking, and Hardware Care
Non-metal components such as plastic feet, glides, or rubber inserts are removed. Masking protects threads and bearing surfaces. This step speeds blasting and prevents powder from building up where it should not.
3) Surface Preparation with Sand Blasting or Media Blasting
Surface prep is where outcomes are made or lost. Blasting removes rust, old paint, and contaminants, while creating a consistent anchor profile for powder adhesion. Media and pressure are matched to the substrate. Wrought iron handles aggressive profiles. Aluminum requires more finesse to avoid warping or peening. When older finishes may contain lead, a professional shop uses appropriate containment and safety protocols.
4) Cleaning, Outgassing, and Pretreatment
After blasting, parts are cleaned and dried. Aluminum and cast pieces are often outgassed at temperature to release trapped oils. A conversion coating such as iron or zinc phosphate improves corrosion resistance and adhesion, especially for outdoor exposure in Utah’s freeze-thaw cycles and high UV.
5) Primer, Color, and Clear
- Primer: Zinc-rich or epoxy primer adds a protective base for steel and iron.
- Color coat: Super-durable polyester powders are preferred for outdoor use due to UV stability.
- Clear coat (optional): Adds depth to metallics, improves cleanability, and increases UV protection. Many clients choose clear over candy colors or metallic flake systems for a richer appearance.
6) Cure, Cool, and Quality Control
Cure schedules are set by powder chemistry, part mass, and geometry. After cooling, the team checks film thickness, coverage inside corners, edges, and welds, and performs a final cosmetic and adhesion review.
7) Reassembly and Protection
New feet caps or glides are installed as needed. Hardware is reassembled, and parts are packaged for safe transport. Delivery can be arranged across the service counties.
from the shop: A Summit County homeowner brought in a cast aluminum dining set with heavy chalking. After outgassing, phosphate conversion, a zinc-free primer suitable for aluminum, and a graphite texture topcoat, the set looked new and now hides fingerprints and minor scuffs during the busy summer season.
Color and Finish Recommendations for Outdoor Furniture
Popular Neutrals
Textured black, satin black, oil-rubbed bronze, espresso, and charcoal metallic blend easily with most exterior palettes and outdoor fabrics.
Designer Looks
- Matte coastal white texture: Clean and bright for modern decks.
- Soft greige: Warmer than gray and less stark than white.
- Graphite or smoke metallic with clear: Subtle sheen that feels premium without being flashy.
How to Choose
- Texture helps disguise casting marks and minor pitting from older sets.
- Sheen affects maintenance. Satin and matte minimize glare and fingerprints. Gloss gives a deep, wet look that cleans quickly.
- Environment matters. High UV and winter de-icing salts favor super-durable polyester powders and, in some cases, a clear topcoat.
Timelines, Scheduling, and Seasonality
Standard turnaround for a patio set often ranges from one to three weeks depending on rust repair, specialty colors, and shop load. Spring is the busiest window as homeowners prepare for outdoor season. Winter projects can move faster and sometimes qualify for off-peak scheduling. Many shops offer pickup and delivery within the Wasatch Front by appointment.
from the shop: In Davis County, a client scheduled a full set in January to avoid spring lead times. The team completed blasting, primer, and a textured black topcoat within ten days. The client had the set ready for the first warm weekend without rushing.
Cost Drivers and Budget Ranges
What Affects Price
- Number of pieces and overall size
- Rust level, pitting, and whether old paint is thick or failing
- Material type and need for outgassing or conversion coating
- Coating system complexity such as primer plus color, or color plus clear
- Specialty colors such as candies, metallics, or textures that require multiple steps
Typical Guidance
- Small accent items like side tables sit at the low end of the price range.
- Dining chairs fall in the midrange due to shape complexity and masking.
- Large tables with intricate scrollwork or heavy rust fall toward the high end.
Custom quotes are always recommended. Clear photos and piece counts help the shop estimate accurately before pickup.
Maintenance After Powder Coating
- Wash with mild soap and water, then rinse and dry.
- Avoid harsh solvents, steel wool, and abrasive pads.
- Use furniture covers during winter or long storage periods.
- Add felt or nylon feet caps to protect deck surfaces and prevent moisture intrusion at contact points.
- Rinse de-icing residue in late winter to reduce corrosion risk.
With basic care, outdoor powder coating typically holds color and gloss for years in Utah’s sun and elevation.
Service Areas and Logistics
Pickups and deliveries are commonly available across Salt Lake County, Utah County, Davis County, Weber County, and Summit County. For large sets or HOA projects, the shop can stage work in batches to minimize downtime. Commercial hospitality properties can coordinate around busy seasons to keep patios in service.
Before and After: Two Quick Case Notes
- Weber County wrought iron set: Severe rust and failing paint. Full blast to white metal, zinc-rich primer, satin black topcoat. The owner reported that the new finish resisted chipping during seasonal moves in and out of storage.
- Salt Lake County aluminum lounge set: Chalking and light corrosion. Outgassed, phosphate treated, super-durable polyester color in coastal white texture. The texture added grip and concealed small casting flaws for a consistent, bright look.
Frequently Asked Questions
How long will the finish last?
Longevity depends on material, coating system, and care. With proper prep and a super-durable outdoor powder, you can expect multi-year performance that exceeds typical paint in chip resistance and UV stability.
Can powder coating fix deep pitting?
Coating hides light pitting but will not fill deep craters without metal repair or bodywork. The shop can advise on feasible cosmetic improvements during inspection.
Can fabric slings or cushions be replaced?
Powder coating covers the metal framework. Many shops partner with upholstery providers or can point you to sling and cushion vendors for matched replacements.
Will you match a specific color?
Most shops carry broad libraries of stock colors and can order special powders. Bring a sample or reference. For near matches to umbrellas or hardware, a clearcoat may help blend metallics or provide uniform sheen.
What about warranty?
Warranty terms vary by shop and project type. Ask for details on coating system, exclusions, and care requirements.
The Next Steps
If your patio set needs a second life, start with a brief photo review and piece count for a fast estimate. Pickup and delivery can be scheduled across the Wasatch Front and Summit County. Color consultations are available if you would like to coordinate with decks, stonework, or outdoor fabrics.
Full Blown Coatings restores patio furniture with production-grade blasting, pretreatment, and super-durable outdoor powders. Contact the team to review your set, discuss color and texture options, and schedule pickup before the busy season.
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