How Powder Coating Works

admin • November 1, 2015

Powder coating process While there is a growing popularity of powder coatings in the world today, there is a significantly lack of knowledge about what powder coatings even are or how they work. Powder coating is an interesting scientific process that came about from the scientific progress of the 20th century. Since most people don’t know a lot about it, we’d like to clear some things up and educate people on the process of powder coating…

What are powder coatings

The process of powder coating is based on a compound of polymer resin. This resin creates a smooth surface and solid color that is more reliable and consistent than paint. Various pigments are added to the polymer resin in order to control the color of the powder coating. Depending on the surfaces that it is being applied to, different types of curatives may be added, as well.

How it’s applied

Each of the above ingredients are melted together into a single concoction. This mix is then put through a process called electrostatic spray deposition (also called ESD), in which the powder coat is put through a device that breaks it down and applies it in a smooth fashion that evenly distributes the color and texture across a surface. Afterwards, the surface is put through a curing process to ensure that it remains smooth.

Why people use it

There is a growing preference to use powder coating in place of paint for many applications. It is a much more reliable medium when it comes to covering metal. Due to the high ink density, it is also much more even and controlled than paint, which is much too thin. There are also many elemental reasons to use powder coating, as paint is very susceptible to destruction from the weather. It is also very aesthetically in line with much of the industrial world.

What surfaces use it

Powder coating is terrific when it comes to covering and applying color to metal. It is also highly preferred when it comes to anything that must survive outside (as paint wears away much too quickly). It is also preferred for MDF board and certain plastics.

The durability of powder coating

Powder coating is incredibly resistant to the elements, as opposed to many other materials. The science of powder coating makes it highly heat resistant, as well as water resistant. It is also great for the outdoors, since it doesn’t fade from the sun.

The post How Powder Coating Works appeared first on Full Blown Coatings.

Share This Post!

Steel car fender on a shop stand, half stripped to bare gray metal, half in old flaking red paint
By Admin • October 26, 2026
Soda blasting strips paint from thin sheet metal and aluminum without cutting the metal. See where it fits, its limits vs sandblasting, and get a quote.
Rusted steel surface with peeling paint that needs sandblasting before it can be coated
By Admin • October 26, 2026
Need a rust removal service in Utah? See how our Sandy shop inspects, blasts, and coats rusted metal, what blasting reveals, and how pricing works.
Close-up of a bare metal engine block showing the cylinder bores
By Admin • October 24, 2026
Plan powder coating engine parts: what to strip, how to mask blocks and intakes, outgassing on castings, and what to expect on pricing in Sandy, UT.
Steel furniture frame half stripped by blasting, worn black powder coat next to bare gray steel
By Admin • October 23, 2026
Powder coat removal explained: blasting vs chemical vs burn-off, why coating over old powder is risky, and how to prep a part for our Sandy, UT shop.
Red powder-coated aluminum part next to a bare aluminum part on a shop bench
By Admin • October 22, 2026
Powder coating vs anodizing for aluminum: how each finish works, color and fade limits, when an anodizer is the better call, and how to plan a powder job.
Weathered steel utility trailer parked outside, ready for sandblasting and powder coating restoratio
By Admin • October 12, 2026
Planning trailer sandblasting in Utah? See what to tear down, why primer matters, what fits our oven, and how to plan a drop-off at our Sandy, UT shop.
Ornate cast iron park bench with a dark bronze coated finish on green grass beside a brick walkway
By Admin • October 6, 2026
Plan powder coating cast iron: blast prep, outgassing risks, primer notes, and Sandy, UT drop-off tips from Full Blown Coatings.
Brushed stainless steel handrail mounted on a concrete wall with soft shadows
By Admin • October 1, 2026
Powder coating stainless steel takes blast prep, clean welds, and the right plan. See what to ask and how to drop off parts in Sandy, UT.
Red powder-coated brake caliper behind alloy wheel
By Admin • September 30, 2026
Plan powder coating brake calipers: blast prep, heat and masking notes, color options, and Sandy, UT drop-off tips from Full Blown Coatings.
Outdoor galvanized steel panels with a powder-coated finish
By Admin • September 28, 2026
Yes, with the right prep. Learn adhesion risks, blast notes, and when powder over galvanized steel makes sense. Full Blown Coatings, Sandy, UT.